10+ precision processes, GMP-compliant process control, and 100% inspection before shipment.
Precisely weigh gelatin and excipients according to formula to ensure accurate composition.
Melt raw materials under controlled temperature and time to obtain uniform gel solution.
Form capsule shells on mold pins, dry and demold under controlled conditions.
Cut shells to standard length, remove defects and accurately join cap and body.
Print product marks on capsule surfaces with controlled process parameters.
Print product marks on capsule surfaces with controlled process parameters.
Re-inspect printed capsules and remove any appearance or marking defects.
Pack in D-grade clean areas and sterilize to prevent secondary contamination.
Complete full pharmacopeial tests before release, including appearance, tightness, brittleness and microbial limits.
Qualified capsules are stored under specified conditions to complete the process.
| Wall thickness tolerance | <±0.02 mm |
| Disintegration time | ≤15 minutes |
| Moisture content (gelatin) | 12.5%–17.5% |
| Moisture content (HPMC) | 3%–7% |
| Microbial limit | Aerobic bacteria ≤10³ cfu/g |
| Heavy metals | ≤40 ppm |
Contact our technical team for detailed information.
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