Precision Manufacturing · Crafted with Care

10+ precision processes, GMP-compliant process control, and 100% inspection before shipment.

Precision Manufacturing Steps

01

Raw Material Preparation

Precisely weigh gelatin and excipients according to formula to ensure accurate composition.

Raw Material Preparation
02

Gel Solution Preparation

Melt raw materials under controlled temperature and time to obtain uniform gel solution.

Gel Solution Preparation
03

Dipping and Demolding

Form capsule shells on mold pins, dry and demold under controlled conditions.

Dipping and Demolding
04

Trimming and Joining

Cut shells to standard length, remove defects and accurately join cap and body.

Trimming and Joining
05

Printing Process

Print product marks on capsule surfaces with controlled process parameters.

Printing Process
06

Printing Process

Print product marks on capsule surfaces with controlled process parameters.

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07

Secondary Inspection

Re-inspect printed capsules and remove any appearance or marking defects.

Secondary Inspection
08

Packaging and Sterilization

Pack in D-grade clean areas and sterilize to prevent secondary contamination.

Packaging and Sterilization
09

Finished Product Testing

Complete full pharmacopeial tests before release, including appearance, tightness, brittleness and microbial limits.

Finished Product Testing
10

Finished Goods Storage

Qualified capsules are stored under specified conditions to complete the process.

Finished Goods Storage

Strict Quality Indicators

<±0.02 mm
Wall thickness tolerance
≤15 minutes
Disintegration time
12.5%–17.5%
Moisture content (gelatin)
Wall thickness tolerance<±0.02 mm
Disintegration time≤15 minutes
Moisture content (gelatin)12.5%–17.5%
Moisture content (HPMC)3%–7%
Microbial limitAerobic bacteria ≤10³ cfu/g
Heavy metals≤40 ppm

Core Competitiveness

⚙️
10+ Precision Processes
From raw materials to finished products, key processes are strictly controlled to ensure uniform specifications and stable performance.
Full GMP Process Control
The full process follows GMP requirements with records for personnel, equipment, materials and each operation.
🔍
100% Inspection Before Shipment
Every batch is inspected before release according to pharmacopeial and internal quality standards.
💻
Digital Traceability
Digital batch records help trace materials, process parameters and inspection data quickly.

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